GM Recalls All Chevy Bolt Electric Vehicles Sold Worldwide Due to Fire Risk

GM’s latest recall of Chevy Bolts adds about 73,000 EVs from 2019 through 2022 model years to a previous recall of 69,000 older Bolts.

Advertisement
By Associated Press | Updated: 21 August 2021 10:19 IST
Highlights
  • Ford, BMW and Hyundai all have recalled batteries recently
  • Chevrolet Bolt have two manufacturing defects that can cause fires
  • The latest recall will cost the company about $1 billion

General Motors said Friday it is recalling all Chevrolet Bolt electric vehicles sold worldwide to fix a battery problem that could cause fires.

The recall and others raise questions about lithium-ion batteries, which now are used in nearly all electric vehicles. Ford, BMW and Hyundai all have recalled batteries recently.

President Joe Biden will need electric vehicles to reach a goal of cutting greenhouse gas emissions in half 2030 as part of a broader effort to fight climate change.

Advertisement

The GM recall announced Friday adds about 73,000 Bolts from the 2019 through 2022 model years to a previous recall of 69,000 older Bolts.

Advertisement

GM said that in rare cases the batteries have two manufacturing defects that can cause fires.

The Detroit-based automaker said it will replace battery modules in all the vehicles. In older versions, all five modules will be replaced.

Advertisement

The latest recall will cost the company about $1 billion, bringing the total cost of the Bolt battery recalls to $1.8 billion.

GM said owners should limit charging to 90 percent of battery capacity. The Bolts, including a new SUV, also should be parked outdoors until the modules are replaced.

Advertisement

The original recall was blamed on a manufacturing defect at a South Korean factory run by LG Chemical Solution, GM's battery supplier. But the company said an investigation showed that the defects are possible in batteries made at other sites. Most newer Bolt batteries are made at an LG plant in Holland, Michigan.

GM issued the first Bolt recall in November after getting reports of five of them catching fire. Two people suffered smoke inhalation and a house was set ablaze.

At first the company didn't know what was causing the problem, but it determined that batteries that caught fire were near a full charge. It traced the fires to what it called a rare manufacturing defect in battery modules. It can cause a short in a cell, which can trigger a fire.

GM said it began investigating the newer Bolts after a 2019 model that was not included in the previous recall caught fire a few weeks ago in Chandler, Arizona. That raised concerns about newer Bolts.

That fire brought the total number of Bolt blazes to 10, company spokesman Dan Flores said.

GM says it is working with LG to increase battery production. The company says owners will be notified to take their cars to dealers as soon as replacement parts are ready.

Flores said he is not sure when that will be.

The company said it will not produce or sell any more Bolts until it is satisfied that problems have been worked out in LG batteries, Flores said.

"Our focus on safety and doing the right thing for our customers guides every decision we make at GM," Doug Parks, GM product development chief, said in a statement.

Batteries with the new modules will come with an eight year, 100,000 mile (160 kilometer) warranty, the company said. GM will replace all five battery modules in 2017 to 2019 Bolts. Defective modules will be replaced in newer models.

GM said it will pursue reimbursement from the LG.

The Bolts are only a tiny fraction of GM's overall US sales, which run close to 3 million vehicles in a normal year. But they are the first of an ambitious rollout of electric models as GM tries to hit a goal of selling only electric passenger vehicles by 2035.

Other automakers are also announcing additional electric models worldwide to cut pollution and meet stricter government fuel economy standards.

Shares in General Motors were down about 2 percent in extended trading following the recall announcement.


It's a John Cena double-header this week on Orbital, the Gadgets 360 podcast, as we discuss The Suicide Squad, and later, Fast & Furious 9 (from 28:03). Orbital is available on Apple Podcasts, Google Podcasts, Spotify, Amazon Music and wherever you get your podcasts.
Affiliate links may be automatically generated - see our ethics statement for details.
 

For the latest tech news and reviews, follow Gadgets 360 on X, Facebook, WhatsApp, Threads and Google News. For the latest videos on gadgets and tech, subscribe to our YouTube channel. If you want to know everything about top influencers, follow our in-house Who'sThat360 on Instagram and YouTube.

Advertisement

Related Stories

Popular Mobile Brands
  1. Amazon Sale 2025: OnePlus 13s, OnePlus Nord 5 Deals Revealed
  2. Samsung Galaxy S24 Ultra Deal Revealed Ahead of Amazon GIF Sale
  3. iPhone 16 Pro, iPhone 16 Pro Max Offers Listed Ahead of Flipkart Sale
  4. Amazon Sale: iPhone 15 Price to Drop Below Rs. 45,000
  5. Smart Glasses to Quest 3 Features: Everything Announced at Meta Connect 2025
  6. OnePlus 13 Gets Big Price Cut at Amazon Great Indian Festival Sale
  7. DJI Mini 5 Pro With 1-Inch Camera Sensor Launched at This Price
  8. CMF Headphone Pro India Launch Set for This Date
  9. Redmi 15R 5G With MediaTek Dimensity 6300 SoC, 6,000mAh Battery Launched
  10. Instamart Sale: iPhone 16, OnePlus 13R at Jaw-Dropping Prices
  1. DJI Mini 5 Pro With a 50-Megapixel 1-Inch CMOS Sensor Launched: Price, Specifications
  2. Honor Magic 8 Series, Honor Magic V6 Tipped to Feature 200-Megapixel Camera Sensors
  3. Garmin Venu 4 Smartwatch With LED Flashlight, ECG App Launched Alongside Instinct Crossover AMOLED
  4. Samsung Galaxy S24 Ultra to Be Available at Its Lowest Price During Amazon Sale
  5. How to Buy the iPhone 15 for Under Rs. 45,000 in This Amazon Great Indian Festival 2025 sale
  6. Meta Ray-Ban Display Smart Glasses Launched With a Screen and Meta Neural Band
  7. Ray-Ban Meta Gen 2 Smart Glasses Launched With 2X Battery Life, 3K Ultra HD Camera
  8. Oakley Meta Vanguard Smart Glasses With a Centrally-Placed Camera Launched, Aimed at Athletes
  9. NASA’s Artemis Prepares Crews for Future Mars Missions
  10. JWST Identifies Compact, Metal-Poor Star-Forming Region Tracing Back to Early Universe
Gadgets 360 is available in
Download Our Apps
Available in Hindi
© Copyright Red Pixels Ventures Limited 2025. All rights reserved.